Power Distribution Centers

Power Distribution Centers

Power Distribution Centers

PDCs designed to house and protect power distribution, including motor control centers and power control centers

Avail’s RuggedSpec II™ Power Distribution Centers are designed for reliability, providing secure shelters for critical electrical components, shielding them from environmental hazards, and ensuring uninterrupted operation. These rugged PDC buildings are environmentally controlled for consistent operating conditions regardless of external factors. Factory-fabricated with precision, they offer optimal protection and functionality for power distribution, metering, and control equipment, including:

  • Low and Medium Voltage Switchgear
  • Low and Medium Voltage Motor Control
  • Variable Frequency Drives
  • Motor Drive Systems
  • UPS Systems
  • Control Switchboards
  • Annunciator and Alarm Panels
  • Communication Panels

Efficiently engineered power distribution centers offer custom solutions for critical applications

As a cost-effective alternative to “site-built” construction, RuggedSpec II Power Distribution Centers are custom-engineered in one of our three U.S.-based manufacturing facilities that meet Avail’s highest quality and efficiency requirements, with every PDC building tested before delivery to meet your demanding site conditions. Avail provides solutions to safeguard and protect critical equipment from extreme temperatures to highly corrosive environments, offering fast turnaround and expedient delivery to meet the most demanding schedules. Served industries and applications include power generation, chemical processing, pulp and paper, water/wastewater, pipeline, LNG terminals, and data centers.

RuggedSpec II Power Distribution Centers offer a self-contained, integrated electrical package at a low installed cost by eliminating field labor. Factory-built, wired, and tested prior to shipment, they require minimal onsite assembly and interconnects, reducing weather and coordination delays. Only incoming and outgoing electrical connections are necessary after positioning on a suitable foundation.

Avail Power Distribution Centers feature reliability, efficiency, and versatility

The RuggedSpec II Power Distribution Center’s various features ensure reliability, efficiency, and cost-effectiveness. Its pre-engineered design meets or surpasses the latest IBC, IEC, or ComCheck standards, complying with all nationally recognized electrical and building codes, including NEMA 3R ratings for durability against environmental factors. With minimized engineering time, this PDC building offers streamlined construction processes.

Our PDCs are built with modular construction principles, accommodating standard interior widths, lengths, and heights, conforming to applicable code requirements for typical switchgear and MCC dimensions. Its flexibility allows for movable packaged equipment centers and expandable configurations, while its exterior dimensions and modules facilitate trailer transportation, enhancing mobility and versatility. This not only empowers you with adaptable solutions but also ensures significant cost savings without compromising quality.

Including common components, such as base structurals, floor plates, wall panels, and roofs designed from stock inventory, our power distribution centers ensures cost savings without compromising quality. Additionally, factory-built and tested before shipment significantly reduces construction time, labor, material, and installation costs. This approach also includes splices, interconnects, and accessories tested after assembly, meeting rain test criteria for IECC Std. C37.20-2-2020. Continuity testing is standard, with options for megger and hi-pot testing of switchgear and MCC available.

The RuggedSpec II Power Distribution Center provides various accessories to meet diverse operational needs, including standard or specialized HVAC systems, electrical components, and cable management features like trays and wireways. Safety and functionality are enhanced with UPS, battery, rack, DC charger, annunciator, exterior alarms, and fire detection systems. Customization options include floor, wall, roof openings, equipment rear access panels, standard or custom doors, battery enclosures, and special rooms catering to various industrial and power generation applications.

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Relay and Control Panels

Relay and Control Panels

Relay and Control Panels

Custom relay panels engineered with expertise and collaboration

At Avail, we specialize in designing and constructing protective relay and control panels tailored to meet your current needs and future equipment requirements. With extensive experience and a rigorous quality control program, Avail collaborates closely with your team to engineer high-quality relay panels that precisely fit your system’s specifications. Leveraging operational insights and expertise, we craft custom relay panels to ensure optimal system performance and efficiency. Our standard simplex, duplex, and triplex designs are engineered for durability and ease of maintenance.

With advanced manufacturing technology and automation of processes from fabrication to panel assembly, Avail’s extensive production capabilities provide maximum flexibility for customization and the utilization of virtually any material. We prioritize production speed and precision, resulting in shorter lead times and faster project delivery. Our efficient processes enable quick and precise replication of custom builds and seamless integration of relay panels into control buildings. Each panel undergoes thorough functional testing to guarantee optimal performance and reliability.

With Avail, you can be confident that our in-house team of experts handles every aspect of the design and production of your protective relay panels—from engineering and metal work to wiring and inspection. Our comprehensive capabilities provide consistent quality assurance and create efficiencies, resulting in cost savings and faster turnaround times.

Avail’s quality assurance ensures reliable relay panels

Avail’s commitment to quality assurance flows throughout our operations. Our UL 508a Panel Shop ensures that our relay panels undergo rigorous inspection and testing by our dedicated quality assurance team, ensuring confidence and reliability from design to completion.

Avail relay panels provide expertise across diverse industries

Avail’s industrial capabilities span a wide range of applications, from precision control and relay panels for amusement park rides and FAA systems to assembly lines and wastewater management projects, including high-profile projects like the Washington Suburban Sanitary Commission (WSSC). Experience the synergy of expertise and collaboration backed by extensive production capabilities with maximum flexibility.

Our relay panels offer the power of Avail design, production, and integration capabilities for your operation

Our engineers specialize in designing custom protective relay panels precisely to your specifications, seamlessly integrating your standards with our production processes for maximum efficiency. Our expertise extends to ongoing consultation through implementation to optimize performance.

Protection and Control Panel Design Options and Standard Features

Avail offers standard relay panels and custom solutions to meet configuration needs across various industries. Some of our key features include:

  • 11-gauge solid front panel
  • 16-gauge wing panel
  • Quad coat lacquer system or powder-coated for extra durability
  • SIS/MTW type wiring
  • Compression type terminal lugs
  • Copper bus grounding bar
  • 45° angled terminal blocks on back of panel for ease of maintenance
  • Fully functional testing, including loading relay settings upon request

Additional Standard Features of Simplex Relay Panels

Simplex Relay Panels offer standard features, ensuring comprehensive solutions. We also provide customization to align with your unique needs.

  • 90” high usable front
  • Grommet holes for ease of wiring
  • Vertical wireway
  • Typical standard dimensions
    • 24” to 48” width
    • 12” to 32” depth
    • 90” height from channel
  • Options
    • Rear-mounted horizontal wireway
    • 19” rack mount adapter plate
    • Rear-mounted swing-out panel
    • C-channel support structure
    • Our panel shop offers full customization, designing to customer specifications

Additional Features of Duplex and Triplex Relay Panels

  • 11-gauge removable top plates and end trim
  • Flush-mounted door; 3-point latch
  • C-channel support structure
  • 3 rows of grommet holes for ease of wiring
  • 3” x 10” longitudinal wireway
  • 4” x 4” lateral wireway
  • Nameplates for each device

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Request More Information

To receive a quote or request additional information, please complete the form below and we will contact you as soon as possible. Fields marked with an asterisk (*) are required.


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