Segregated Bus Duct

Segregated Bus Duct

Segregated Bus Duct

The ideal segregated bus duct solution for rugged applications 

Avail’s segregated bus duct systems are built to deliver decades of reliable service in some of the most hostile environments. The innovative design of Avail’s segregated bus ensures effective performance with minimal maintenance.

Our segregated bus supports voltages ranging from 600 to 38kV and ampere ratings up to 10,000 amps. The design uses single-phase conductors in a common enclosure with metal barriers between phases. This versatile design allows for the mounting of copper or aluminum insulated conductors on molded polyester porcelain post insulators. The 3-phase, 4-wire system (available in both full and half neutrals) enhances and suitability for diverse needs.

Segregated bus engineered for reliable performance in industrial and power generation environments

Avail’s segregated bus ducts are suitable for a wide range of applications. In industrial facilities, they provide reliable power distribution for heavy machinery and equipment in manufacturing plants, refineries, and chemical processing facilities. These systems are ideal for power generation, ensuring efficient and reliable transmission in smaller generator lead-in power plants, hydro plants, and other power facilities. They are perfect for substations, offering safe and efficient power distribution in metal-enclosed substations connecting to switchgear and transmission distribution substations. Additionally, Avail’s segregated bus ducts support renewable energy projects like wind and solar farms, delivering robust and efficient power distribution solutions.

Durable and efficient segregated bus ducts for optimal power distribution

Avail’s segregated bus ducts are engineered to withstand the most demanding conditions, ensuring robust and reliable performance across multiple industrial and power generation environments. Whether you need a solution for indoor or outdoor installations, Avail’s segregated bus systems provide the durability and efficiency required for optimal power distribution.

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Non-Segregated Bus Duct

Non-Segregated Bus Duct

Non-Segregated Bus Duct

Non-segregated bus duct designed for cost-effective, low maintenance, long-term power connections

Developed for the most demanding industrial and power generation environments, Avail’s non-segregated phase bus duct represents an innovative design that ensures effective system performance while being cost-effective and low maintenance. Avail’s single-bar design reduces installation costs, minimizes hardware at splice connections, and decreases install time. The 3-phase, 4-wire non-seg bus system (available in both full and half neutrals) and 2-pole DC bus enhance efficiency across various applications, including utility plants, petroleum plants, chemical plants, and marine environments.

Non-Segregated Bus Duct connected to switchgear

Enhance durability and customization in non-segregated phase bus duct

Avail’s non-segregated phase bus duct systems offer enhanced durability and customization options to meet specific client needs. The non-seg bus ducts are constructed with high-quality materials, ensuring long-lasting performance even in the harshest conditions. Customers can choose between copper or aluminum epoxy-coated conductors based on your specific requirements. Furthermore, Avail provides a range of customization options, including different enclosure types and configurations, to seamlessly integrate with existing infrastructure. This flexibility makes Avail’s non-segregated phase bus ducts an ideal solution for various industrial applications, ensuring reliable power distribution and minimizing downtime.

Designed to meet NEMA 3R standards for challenging environments

Avail’s non-segregated phase bus ducts are designed to meet NEMA 3R standards, providing reliable, weather-resistant performance suitable for various applications and challenging environments. Trust Avail for durable, efficient, and cost-effective non-segregated bus duct solutions.

 

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Isolated Phase Bus

Isolated Phase Bus

Isolated Phase Bus

Innovative isolated phase bus duct systems to meet global demands

Around the world, Avail’s medium voltage isolated phase bus duct systems are deployed in a wide range of critical applications that require the highest degree of reliability. For decades, plants and facilities have relied on Avail’s expertise in custom-designed solutions to deliver unmatched performance in iso phase bus ducts.

Avail isolated phase bus systems, used as generator main leads extending to GSU transformers and excitation service/auxiliary transformers, offer a cost-effective, fully integrated solution for multiple applications, including hydro plants, nuclear power stations, combined cycle power plants, fossil plants, and renewable plants. 

The advantages of a value-based iso phase bus duct partner

As a single-source provider, Avail offers cost efficiency not available with other isolated phase bus system suppliers. Our welded in-plant elbows and t-taps are easier to install, reducing field costs. Additionally, our extensive shipping capabilities, including transporting 40-foot sections with all three phases on a single skid, further reduce field costs.

1. Generator termination, 2. Potential transformer/surge arrester cubicle, 3. Generator circuit breaker connection, 4. Firewall and generator tie connection, 5. GSU transformer connection

Engineered for optimal performance in isolated phase bus systems

With Avail’s advanced design, each phase in our isolated bus duct is mounted in individual enclosures. The conductors are air insulated and supported in the center phase enclosures by strategically arranged insulators. This safer approach ensures maximum system integrity by eliminating phase-to-phase short circuits. Our insulated saddle supports prevent current induction in steelwork, cables, pipes, or other metal structures. Avail can design and install the entire isolated phase bus system, including interfaces with major manufacturers of generators, generator circuit breakers, and transformers.

Ratings

  • Current: 600–25,000 (air-cooled), up to 50,000 amps (forced-air cooled)
  • Voltage: 15kV–38kV
  • Insulation levels: 110–200kV (BIL)
  • Momentary current: Up to 1,000,000+ Amps Asymmetrical
  • Standards: Meets or exceeds ANSI/IEEE and IEC Standards

Choose Avail for your isolated phase bus duct to experience innovative solutions that provide superior reliability and performance in medium voltage applications.

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HM Contact Systems

HM Contact Systems

HM Contact Systems

Unmatched performance and reliability with Avail’s high-current contacts

Avail’s HM Contact Systems combine cutting-edge design with superior materials to deliver unparalleled performance in high-current applications. Their advanced engineering ensures minimal maintenance, maximum reliability, and long service life, making these high-current contacts the preferred choice for industry professionals.

Featuring a High Mass (HM) design that delivers superior performance and efficiency, HM Contact™ Systems are an ideal solution for joining high-current contacts. The HM contact assembly consists of a ring of spring-loaded individual silver-plated copper contacts, providing continuous low-pressure engagement with the contact elements to ensure reliable, long-term operation.

Versatile and efficient HM Contact Systems for high-current applications

Highly versatile and easy to install in a wide variety of OEM applications, HM Contact Systems are well-suited for circuit breakers and disconnects.

  • Low Contact Resistance: HM Contact Systems maintain minimal resistance, ensuring efficient current flow and reducing energy loss.
  • Cost-Effective: These systems offer a low-cost solution for high-current applications without compromising quality.
  • Optimized Current Flow Path: The design ensures the shortest possible current flow path, enhancing performance.
  • Elimination of Oxidation and Fretting: The silver-plated contacts prevent oxidation and fretting, increasing durability.
  • Long Service Life: Low wear characteristics ensure that the contacts last longer, reducing the need for frequent replacements.
  • Adjusts for Misalignment: The design compensates for angular misalignment and high side load forces, ensuring stable connections.
  • High Short Circuit Capacities: With short circuit capacities up to 100 kA, these systems can handle extreme conditions.
  • High Continuous Current Ratings: Suitable for continuous current ratings up to 8,000 A.
  • Custom Designs Available: Tailored solutions to meet specific OEM requirements.

Enhance your high-current systems with Avail’s HM Contact Systems and experience the difference in efficiency, durability, and performance.

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Gas Insulated Bus and Lines

Gas Insulated Bus and Lines

Gas Insulated Bus and Lines

Gas Insulated Bus (GIB) and Gas Insulated Lines (GIL)

Avail is a global leader in high-voltage SF6 insulated bus systems, offering both Gas Insulated Bus (GIB) and Gas Insulated Lines (GIL) to meet diverse power transmission needs. By understanding the distinct roles and advantages of GIB and GIL, Avail can help you optimize your electrical infrastructure, ensuring reliable and efficient power delivery.

Gas Insulated Bus (GIB) is ideal for indoor and space-constrained environments

Gas Insulated Bus (GIB), also known as gas insulated bus duct, is typically used within substations and power plants to connect various electrical components such as transformers, switchgear, and generators. Enclosed in a metal casing filled with SF6 (sulfur hexafluoride), GIB provides superior insulation and arc-quenching properties.

gas insulated bus and lines

Key Features and Benefits of GIB:

  • Compact Design:Takes up less space compared to air-insulated bus systems, making it ideal for indoor and space-constrained environments.
  • High Reliability:The use of SF6 gas provides excellent insulation, reducing the risk of electrical faults and enhancing system reliability.
  • Maintenance Efficiency:Enclosed design protects the bus from external environmental factors, reducing maintenance requirements.
  • Enhanced Safety:The metal enclosure and gas insulation prevent electrical arcs and improve overall safety within the substation.
  • Reduced Environmental Impact:Underground installation options reduce the environmental footprint compared to traditional overhead lines.
gas insulated bus and lines

A global leader in high-voltage SF6 gas insulated lines

As the only North American manufacturer of GIL for high-voltage transmission and substation applications, Avail offers an optimal alternative to conventional cable systems and overhead lines. Our GIL provides numerous benefits over traditional GIS bus designs, high voltage cables, and overhead transmission lines.

  • Fabricated Elbow Design: Enables changes in direction at any angle between 90˚ and 180˚, offering unparalleled flexibility.
  • Extended Section Lengths: Up to 18 meters (60 feet) to minimize production and installation costs.
  • High Power Capacity: Continuous capacity through 8,000 amperes, allowing more power per circuit.
  • Reduced In-Service Failures: Ensures reliability and longevity.
  • Flange Bolted Design: Allows for quick installation without the need for specialty-trained crews or special equipment.
  • Wide Voltage Range: From 115kV to 1,200kV, catering to various high-voltage needs.
  • Versatile Routing Options: Suitable for diverse installation requirements.
  • Low Profile Designs: Improve aesthetics and security, blending seamlessly into the environment.

Ensuring long-term reliable performance

Avail GIL offers high current capacity with minimal power loss and low-profile designs for enhanced aesthetics and security, along with virtually limitless flexibility. With an operating life of up to 50 years, Avail’s gas insulated bus systems are engineered for long-term, reliable performance, ensuring your power transmission needs are met efficiently and effectively.

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