Metal Enclosed Switchgear

Metal Enclosed Switchgear

Metal Enclosed Switchgear

Designed to meet the needs of your business

Effective power distribution keeps you up and running. Unreliable systems cost you time and money. Avail Switchgear Systems designs, engineers and manufactures Metal Enclosed Switchgear for power distribution or distributive generation/critical power applications requiring main-service entrance, load distribution, transformer protection or paralleling of engine generator sets. Through its integrated manufacturing capabilities, Avail offers switch, fuse and conventional power distribution configurations, 5-38 kV. Whether you are planning a new facility or upgrading your existing power distribution system, Avail’s product line is designed to meet the needs of your business. Avail can build to spec, provide a standard product or retrofit a design to complete your existing systems.

Product Specifications:

  • All welded construction
  • 5-38kV
  • 1200 or 3000 amp
  • Custom design
  • Base undercoating for added protection
  • Heavy Duty channel base for added support
  • Indoor, Outdoor Aisleless, or FlexAisle
  • Steel Construction

This design utilizes single-phase conductors in a common enclosure with metal barriers between phases. Copper or aluminum insulated conductors can be mounted on molded polyester porcelain post insulators with a 3-phase, 4-wire system (full and half neutrals) to enhance efficiency in a number of applications.

Applications:

  • Smaller generator lead-in power plants
  • Hydro plants
  • Metal enclosed substations connecting to switchgear
  • Transmission distribution substations

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Mining Switchgear

Mining Switchgear

Mining Switchgear

Reliable switchgear solutions built to handle tough environments

Designed to withstand the harsh conditions found in mining applications, Avail provides a complete line of switchgear solutions. Featuring metal-clad and metal-enclosed designs that are engineered with an emphasis on safety, our switchgear supports drag lines and shovels for safe, efficient surface mining operations.

Beyond switchgear for comprehensive coverage

Avail also manufactures portable mining substations, switch units, circuit breaker units and support structures, available as skid- or trailer-mounted options with primary voltage through 138kV. Avail switchgear is backed by MSHA-certified field technicians for thorough service and support.

Additional offerings supporting the mining market include:

  • Portable mining substations (up to 20MVA, 138kV)
  • Portable switch units (up to 138kV)
  • Junction boxes (up to 27kV)
  • Pump and lighting substations
  • Stationary and mobile support structures (up to 138kV)
  • Ground monitors

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Pad-Mounted Switchgear

Pad-Mounted Switchgear

Pad-Mounted Switchgear

Avail Pad-Mounted Switchgear is designed for secure, reliable outdoor power distribution in public and industrial environments. Built for underground distribution, these tamper-resistant, weatherproof enclosures ensure safety and durability in demanding conditions. Available in live front and dead front configurations for medium voltage systems (5-35 kV), choose between the standard four-compartment design or a unique six-compartment option for added flexibility.

Our pad-mounted solutions meet industry standards, offering configurations with switches only or combinations of switches and fuses. Installed on a solid foundation, Avail Pad-Mounted Switchgear delivers lasting protection and control for your power systems.

 

Comprehensive pad-mounted solutions for reliable power distribution

explosion proof lighting

Pad-Mounted Fusegear: built for reliability and safety

Manufactured from industry-leading materials, Avail’s Pad-Mounted Fusegear is engineered to your specifications. Our rigorous attention to detail ensures you can install with confidence, knowing your equipment is built to last in any environment. Designed with welded construction for enhanced durability and security, our fusegear eliminates potential points of entry, such as bolt holes or misaligned doors, reducing the risk of tampering or failure This commitment to quality extends the equipment’s lifespan and maximizes safety in critical power distribution.

Pad-Mounted Primary Metering Cabinets: assembled and ready for power measurement

Avail’s Primary Metering Gear allows for safe, accurate monitoring of primary voltages from 5-35 kV. Our Pad-Mounted Primary Metering Cabinets come fully assembled for quick installation, saving time and reducing costs. Available in live front or dead front configurations, they support single- or three-phase setups and loop or radial feeds, with standard 200 or 600-amp bushings upgradeable to 1200-amp. Order the cabinets alone or let Avail source, supply, and install Instrument Transformers for a complete solution.

Pad-Mounted Terminating Equipment: dependable solutions for low-voltage connections

Engineered for longevity, Avail’s Low-Voltage Cable Terminating and Splicing Equipment meets the needs of sectionalizing or terminating low-voltage conductors. Ideal for transformer segregation and single- or multi-service junctions, this UL-listed equipment offers flexible metered or non-metered designs. Built for high-amperage applications and individual transformers servicing multiple connections, Avail’s Pad-Mounted Terminating Equipment provides dependable, long-lasting performance for diverse low-voltage distribution needs.

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Bus Duct Maintenance

Bus Duct Maintenance

Bus Duct Maintenance

Prevent bus failure with Avail’s comprehensive bus duct maintenance program

Don’t let bus failure happen to you. Avail is the industry’s only name in full-service bus inspection, maintenance, and high-performance testing to keep your system running optimally for years, regardless of who manufactured your bus system. Avail’s preventive bus duct maintenance program is tailored to meet each application’s specific priorities and executed by a team with an exemplary safety record.

Most effective at regular intervals, Avail’s bus duct maintenance has been developed over decades of bus system experience, backed by expert technicians who perform comprehensive on-site diagnostics while the system remains in service. By nature, preventive bus duct maintenance addresses issues before they become catastrophic while ensuring systems perform at their peak.

bus duct maintenance

Bus Duct Maintenance Services include:

  • Inspections
  • Cleaning
  • Testing
  • Replacement parts
  • Silver re-plating

Bus duct maintenance ensures your system’s longevity, reliability, and peak performance

It’s important to remember that preventative maintenance is not a one-time event or a simple visual inspection. It’s a strategic process that requires a formulated program to ensure safe bus duct maintenance. Timely solutions should be implemented to address any potential issues and avoid prolonged downtime.

Diagnostics

Upon contacting our team, we will immediately work with your facility’s staff to schedule a comprehensive on-site diagnostics study. This study comprises a comprehensive visual inspection, advanced thermal imaging, low resistance, Hi-Pot and Meggar testing. The study can also include Doble EMI testing and installation of Partial Discharge (PD) sensors and identify potential issues, including:

  • Loose or broken support insulators
  • Loose, corroded, or damaged hardware
  • Defective insulation
  • Contaminated insulators
  • Stray circulating currents
  • Defective bus PT connections
  • Open PT high voltage fuses

Analysis and Solution

Next, the collected data will undergo thorough analysis, and Avail will provide a full report, including specific findings. If problems are identified or bus duct maintenance is required, this report defines and outlines a mutually developed solution.

Execution

Upon developing a prescribed solution, the next step in the Avail process involves executing necessary maintenance procedures and/or required bus duct system repairs. Whether gasket material, insulators, or old hardware needs replacement, cleaning is required, or upgrades need installation, we are committed to working within your facility’s outage schedule to get the job done.

Test and Commission

When maintenance and repair work is complete, your bus system is tested and commissioned systematically. This crucial final stage confirms that the course of action implemented by Avail has restored your system to optimum condition and performance.

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Bus Duct Expansion Joint Retrofit

Bus Duct Expansion Joint Retrofit

Bus Duct Expansion Joint Retrofit

Extend the life of older bus systems with Avail’s bus duct expansion joint retrofit solutions

For older bus systems featuring an expansion joint that has become compromised, Avail experts can conduct an assessment and install a retrofit solution to extend system life and maintain its operational performance.

Developed through extensive engineering expertise, our proven bus duct expansion joint retrofit design—unique to Avail—has been implemented with exceptional results and ensures the system is properly suited to expand as needed.  

Enhance bus system performance with Avail’s bus duct expansion joint retrofit

Avail’s bus duct expansion joint retrofit services offer a tailored approach to upgrading and repairing your existing bus duct systems. Our custom solutions address the specific needs of your infrastructure, ensuring that expansion joints function optimally and reduce the risk of system failure.

  • Comprehensive Assessments: Our experts evaluate the condition of your bus duct expansion joints to determine the best retrofit strategy.
  • Proven Design Solutions: Leveraging Avail’s unique engineering capabilities, we provide effective and reliable retrofit solutions.
  • Extended System Life: Retrofit services enhance the durability and performance of your bus duct systems, extending their operational lifespan.
  • Improved Operational Efficiency: Properly functioning expansion joints prevent system disruptions and maintain optimal performance.

Avail is the ideal partner for your expansion joint retrofit needs

Avail’s extensive experience and expertise in bus duct systems make us the ideal partner for your expansion joint retrofit needs. We ensure that your legacy bus systems continue to perform reliably and efficiently.

  • Industry-Leading Expertise: Over 50 years of experience in bus duct system design, manufacturing, and repair.
  • Customized Solutions: Tailored retrofit services to meet the specific requirements of your bus duct systems.
  • Seamless Integration: Our retrofits integrate smoothly with existing systems, minimizing downtime and disruption.
  • Quality Assurance: Avail’s commitment to excellence ensures that every retrofit solution meets the highest standards of quality and performance.

Choose Avail for your bus duct expansion joint retrofit needs and benefit from engineered solutions that keep your bus systems running smoothly. Ensure the longevity and reliability of your bus duct systems with our expert services.

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