Relay and Control Panels

Relay and Control Panels

Relay and Control Panels

Custom relay panels engineered with expertise and collaboration

At Avail, we specialize in designing and constructing protective relay and control panels tailored to meet your current needs and future equipment requirements. With extensive experience and a rigorous quality control program, Avail collaborates closely with your team to engineer high-quality relay panels that precisely fit your system’s specifications. Leveraging operational insights and expertise, we craft custom relay panels to ensure optimal system performance and efficiency. Our standard simplex, duplex, and triplex designs are engineered for durability and ease of maintenance.

With advanced manufacturing technology and automation of processes from fabrication to panel assembly, Avail’s extensive production capabilities provide maximum flexibility for customization and the utilization of virtually any material. We prioritize production speed and precision, resulting in shorter lead times and faster project delivery. Our efficient processes enable quick and precise replication of custom builds and seamless integration of relay panels into control buildings. Each panel undergoes thorough functional testing to guarantee optimal performance and reliability.

With Avail, you can be confident that our in-house team of experts handles every aspect of the design and production of your protective relay panels—from engineering and metal work to wiring and inspection. Our comprehensive capabilities provide consistent quality assurance and create efficiencies, resulting in cost savings and faster turnaround times.

Avail’s quality assurance ensures reliable relay panels

Avail’s commitment to quality assurance flows throughout our operations. Our UL 508a Panel Shop ensures that our relay panels undergo rigorous inspection and testing by our dedicated quality assurance team, ensuring confidence and reliability from design to completion.

Avail relay panels provide expertise across diverse industries

Avail’s industrial capabilities span a wide range of applications, from precision control and relay panels for amusement park rides and FAA systems to assembly lines and wastewater management projects, including high-profile projects like the Washington Suburban Sanitary Commission (WSSC). Experience the synergy of expertise and collaboration backed by extensive production capabilities with maximum flexibility.

Our relay panels offer the power of Avail design, production, and integration capabilities for your operation

Our engineers specialize in designing custom protective relay panels precisely to your specifications, seamlessly integrating your standards with our production processes for maximum efficiency. Our expertise extends to ongoing consultation through implementation to optimize performance.

Protection and Control Panel Design Options and Standard Features

Avail offers standard relay panels and custom solutions to meet configuration needs across various industries. Some of our key features include:

  • 11-gauge solid front panel
  • 16-gauge wing panel
  • Quad coat lacquer system or powder-coated for extra durability
  • SIS/MTW type wiring
  • Compression type terminal lugs
  • Copper bus grounding bar
  • 45° angled terminal blocks on back of panel for ease of maintenance
  • Fully functional testing, including loading relay settings upon request

Additional Standard Features of Simplex Relay Panels

Simplex Relay Panels offer standard features, ensuring comprehensive solutions. We also provide customization to align with your unique needs.

  • 90” high usable front
  • Grommet holes for ease of wiring
  • Vertical wireway
  • Typical standard dimensions
    • 24” to 48” width
    • 12” to 32” depth
    • 90” height from channel
  • Options
    • Rear-mounted horizontal wireway
    • 19” rack mount adapter plate
    • Rear-mounted swing-out panel
    • C-channel support structure
    • Our panel shop offers full customization, designing to customer specifications

Additional Features of Duplex and Triplex Relay Panels

  • 11-gauge removable top plates and end trim
  • Flush-mounted door; 3-point latch
  • C-channel support structure
  • 3 rows of grommet holes for ease of wiring
  • 3” x 10” longitudinal wireway
  • 4” x 4” lateral wireway
  • Nameplates for each device

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Custom E-Houses

Custom E-Houses

Custom E-Houses

Mobile, custom e-houses for reliable protection and a faster turnaround

Avail specializes in custom e-house solutions to meet your evolving needs while providing reliable protection for your critical infrastructure. Our team collaborates closely with yours, ensuring the ideal custom engineered e-house for your environment. We offer special applications such as EMP shielding, drop-over designs, multi-hazard protection, blast-resistant enclosures, two-story units, and facade integration. These solutions not only guarantee superior durability in harsh environments but also ensure full compliance with safety regulations.

With our highly efficient and streamlined manufacturing production processes across any of our three U.S.-based facilities, Avail can quote, build, and deliver faster to meet the most demanding delivery schedules.

EMP shielding ensures uninterrupted operations

In today’s technological landscape, the threat of Electromagnetic Pulse (EMP) events poses a significant risk to critical infrastructure and equipment. Avail’s electromagnetic pulse protection offers a solution to safeguard against these potentially devastating disruptions.

Avail’s EMP-equipped custom e-houses stand out in the market with their purpose-built design, offering options for inner and outer skins with varying thicknesses and materials for superior protection. They are factory-assembled, wired, and pre-tested, minimizing on-site assembly and delays. This custom-engineered e-house with EMP protection prevents widespread instability and uncontrolled separation within interconnected systems. It guarantees uninterrupted operation in the face of electromagnetic disruptions, making it a unique and reliable solution for your protection needs.

Drop Over Enclosures are an efficient and cost-effective e-house solution

The Avail Drop Over Enclosure addresses the needs of markets requiring protection for electrical and mechanical equipment against environmental hazards, especially in areas with limited space during construction and expansion projects.

Avail’s RuggedSpec II design provides exceptional protection, ensuring uninterrupted operations in the harshest conditions. This makes our drop-over e-houses ideal for customers facing weather exposure and corrosion challenges. Engineered with open-bottom and top lifting lugs, these custom enclosures allow for effortless placement over existing floors, ensuring a rapid and seamless installation process. The custom factory-fabricated design facilitates easy bolting to existing bases and pads, providing a simple, cost-effective solution for your protection needs.

Expertly engineered custom e-houses for multi-hazard protection

Protecting equipment in hazardous locations requires tailored solutions that adhere to stringent safety standards. Avail’s team of skilled engineers demonstrates expertise in navigating the complex regulations outlined by the National Electrical Code (NEC) for hazardous locations, such as environments where flammable gasses, liquids, or dust may be present. Our comprehensive understanding of NEC standards enables us to provide customizable options to meet the specific requirements of both Class I and Class II hazardous locations.

Avail also offers custom e-houses crafted from stainless steel constructions, guaranteeing compliance with safety regulations and superior durability in harsh environments. Our enclosures are engineered to withstand hazardous substances, ensuring reliable protection for critical equipment in demanding industrial settings.

Blast-resistant e-houses protect against explosions and fire hazards

Avail specializes in fully customized blast-resistant enclosures with rugged and durable construction for multi-hazard protection. Our custom-engineered solutions are meticulously tailored to meet or exceed site-specific hazards, offering dependable protection against elevated psi levels resulting from minor to significant blast events, including vapor cloud explosions. Engineered to withstand pressures ranging from 1 psi up to 15 psi, Avail’s blast-resistant modular buildings provide versatile solutions suitable for various threat levels and distances.

Our blast-resistant buildings provide reliable defense against vapor cloud explosions, significantly enhancing safety in hazardous environments. Constructed with non-combustible materials, our Fabricated Equipment Centers (CEMs) surpass NFPA 850 standards, ensuring exceptional fire resistance.

Maximize your space with two-story custom e-houses

Avail’s two-story buildings offer an optimal solution for compact locations where space is at a premium. Vertically expanding, these buildings effectively double the available floor area without sacrificing design flexibility. Whether facing spatial constraints in urban environments or seeking to maximize land usage in industrial settings, our two-story units provide unparalleled versatility. Our innovative design ensures that structural integrity and safety are never compromised. Each two-story unit is meticulously engineered to meet rigorous standards, even in the most demanding environments.

Seamlessly integrate various facades

Avail seamlessly integrates various facades, including brick, into our custom e-houses, ensuring compliance with local building codes while maintaining style. We prioritize architectural elements that enhance visual appeal, meeting both regulatory requirements and your aesthetic preferences.

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Modular Data Centers

Modular Data Centers

Modular Data Centers

Experience the power of custom-engineering with our flexible and efficient data center e-houses

Revolutionize your data infrastructure with Avail’s RuggedSpec II™ modular data centers. Our custom and prefabricated data center power distribution units, designed with unmatched flexibility and efficiency, are set to redefine industry standards. Additionally, with the ability to design, engineer, and manufacture in a controlled environment at any of our three U.S.-based facilities, our turnkey, modular data centers offer unparalleled quality, sustainability, and scalability. Avail’s accelerated quoting, expedited delivery, streamlined field processes, and scheduling advantages are designed to minimize installation times and ensure alignment with your most demanding timelines.

Enhance Efficiency with Avail’s Sustainable, Prefabricated Data Centers

Data center designers face challenges in cooling and power efficiency due to modern IT equipment’s high-power density. Consequently, this leads to significant heat generation and reliability risks. Despite energy efficiency improvements, Power Usage Efficiency (PUE) remains crucial, measuring total facility energy against IT equipment energy. Avail engineers assess modular data center location, considering temperature, humidity, altitude, and other ambient factors affecting cooling. Subsequently, they optimize cooling efficiency using ASHRAE environmental specifications, employing methods like direct/indirect cooling, air/water chilling, and refrigerant condensing to minimize PUE. Avail’s custom modular data centers with lower PUE can cut operating and capital costs, offering substantial annual savings and improved ROI for operators.

From renewable energy integration to innovative cooling solutions, Avail’s sustainable data center solutions integrate energy-efficient technologies for maximum efficiency without compromising performance.

Data Center Enclosures designed for Future Growth

As the industry continues to evolve rapidly, Avail’s modular data centers provide unparalleled adaptability. Furthermore, they offer flexibility that traditional power distribution units cannot deliver.  Engineered to the highest quality standards, Avail custom data centers provide scalable capacity with quick construction and deployment to meet changing site demands. Tailored to your specific needs, each data center is custom designed, ensuring precise alignment with your server and cooling requirements. Avail can deliver the exact solution to your site, giving you the confidence that your infrastructure can keep up with your business growth.

Avail RuggedSpec II™ data center e-houses are delivered factory assembled, wired, and pre-tested. As a result, this minimizes on-site assembly and associated delays during installation. With fast turnaround and expedient delivery, Avail provides a modular alternative to brick-and-mortar data centers, reducing the risk of complex logistics, capital investment, and scalability.

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Power Distribution Centers

Power Distribution Centers

Power Distribution Centers

PDCs designed to house and protect power distribution, including motor control centers and power control centers

Avail’s RuggedSpec II™ Power Distribution Centers are designed for reliability, providing secure shelters for critical electrical components, shielding them from environmental hazards, and ensuring uninterrupted operation. These rugged PDC buildings are environmentally controlled for consistent operating conditions regardless of external factors. Factory-fabricated with precision, they offer optimal protection and functionality for power distribution, metering, and control equipment, including:

  • Low and Medium Voltage Switchgear
  • Low and Medium Voltage Motor Control
  • Variable Frequency Drives
  • Motor Drive Systems
  • UPS Systems
  • Control Switchboards
  • Annunciator and Alarm Panels
  • Communication Panels

Efficiently engineered power distribution centers offer custom solutions for critical applications

As a cost-effective alternative to “site-built” construction, RuggedSpec II Power Distribution Centers are custom-engineered in one of our three U.S.-based manufacturing facilities that meet Avail’s highest quality and efficiency requirements, with every PDC building tested before delivery to meet your demanding site conditions. Avail provides solutions to safeguard and protect critical equipment from extreme temperatures to highly corrosive environments, offering fast turnaround and expedient delivery to meet the most demanding schedules. Served industries and applications include power generation, chemical processing, pulp and paper, water/wastewater, pipeline, LNG terminals, and data centers.

RuggedSpec II Power Distribution Centers offer a self-contained, integrated electrical package at a low installed cost by eliminating field labor. Factory-built, wired, and tested prior to shipment, they require minimal onsite assembly and interconnects, reducing weather and coordination delays. Only incoming and outgoing electrical connections are necessary after positioning on a suitable foundation.

Avail Power Distribution Centers feature reliability, efficiency, and versatility

The RuggedSpec II Power Distribution Center’s various features ensure reliability, efficiency, and cost-effectiveness. Its pre-engineered design meets or surpasses the latest IBC, IEC, or ComCheck standards, complying with all nationally recognized electrical and building codes, including NEMA 3R ratings for durability against environmental factors. With minimized engineering time, this PDC building offers streamlined construction processes.

Our PDCs are built with modular construction principles, accommodating standard interior widths, lengths, and heights, conforming to applicable code requirements for typical switchgear and MCC dimensions. Its flexibility allows for movable packaged equipment centers and expandable configurations, while its exterior dimensions and modules facilitate trailer transportation, enhancing mobility and versatility. This not only empowers you with adaptable solutions but also ensures significant cost savings without compromising quality.

Including common components, such as base structurals, floor plates, wall panels, and roofs designed from stock inventory, our power distribution centers ensures cost savings without compromising quality. Additionally, factory-built and tested before shipment significantly reduces construction time, labor, material, and installation costs. This approach also includes splices, interconnects, and accessories tested after assembly, meeting rain test criteria for IECC Std. C37.20-2-2020. Continuity testing is standard, with options for megger and hi-pot testing of switchgear and MCC available.

The RuggedSpec II Power Distribution Center provides various accessories to meet diverse operational needs, including standard or specialized HVAC systems, electrical components, and cable management features like trays and wireways. Safety and functionality are enhanced with UPS, battery, rack, DC charger, annunciator, exterior alarms, and fire detection systems. Customization options include floor, wall, roof openings, equipment rear access panels, standard or custom doors, battery enclosures, and special rooms catering to various industrial and power generation applications.

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Oil Field Lighting

Oil Field Lighting

Oil Field Lighting

Since 1938, RIG-A-LITE solutions have been supporting the oil and gas industry to build an unmatched legacy of lighting performance. As part of Avail Infrastructure Solutions, RIG-A-LITE is the go-to choice for producers, drilling contractors and specifying engineers for land rigs and offshore applications around the globe.

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New Rep Group Announcement: RIG-A-LITE Partners with ElectroRep for Harsh and Hazardous Lighting Sales Coverage in California and Nevada

New Rep Group Announcement: RIG-A-LITE Partners with ElectroRep for Harsh and Hazardous Lighting Sales Coverage in California and Nevada

FOR IMMEDIATE RELEASE
HOUSTON, TEXAS, USA – RIG-A-LITE, an Avail Infrastructure Solutions company, is pleased to announce the expansion of its national sales network with the partnership of ElectroRep to represent its products to lighting customers in California and Nevada.

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AFL

AFL

Flood lighting for hazardous locations

ALI LED

ALI LED

LED area lighting for industrial locations

AVP

AVP

Globe and guard lighting for marine and wet environments

AVP LED

AVP LED

LED globe and guard lighting for marine and wet environments

AVPH LED

AVPH LED

LED globe and guard lighting for hazardous locations

BVP

BVP

Brass globe and guard lighting for marine and wet environments

BVP LED

BVP LED

Brass LED globe and guard lighting for marine and wet environments

CHL LED

CHL LED

Non-metallic heavy duty LED Lighting for hazardous locations

CML LED

CML LED

Non-metallic heavy duty LED Lighting for marine locations

HLS LED

HLS LED

Hazardous location edge lit LED sign light

Filters

  • Class

  • Type

  • Luminaire

AFL

AFL

Flood lighting for hazardous locations

ALI LED

ALI LED

LED area lighting for industrial locations

AVP

AVP

Globe and guard lighting for marine and wet environments

AVP LED

AVP LED

LED globe and guard lighting for marine and wet environments

AVPH LED

AVPH LED

LED globe and guard lighting for hazardous locations

BVP

BVP

Brass globe and guard lighting for marine and wet environments

BVP LED

BVP LED

Brass LED globe and guard lighting for marine and wet environments

CHL LED

CHL LED

Non-metallic heavy duty LED Lighting for hazardous locations

CML LED

CML LED

Non-metallic heavy duty LED Lighting for marine locations

HLS LED

HLS LED

Hazardous location edge lit LED sign light

Related News

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